DC 6-60V 400W BLDC Three Phase Brushless Motor Controller PWM Hall

Discover the DC 6-60V 400W BLDC Three Phase Brushless Motor Controller PWM Hall — a standout decor pick featuring premium design for dependable, everyday performance.

Specifications

Brand Name: Gaqqee

DIY Supplies: Electrical

Electronic: No

Material: Plastic

Semi-finishedproduct: No

XI0013:

This driver is a DC three-phase brushless control board. It requires motors with Hall sensors to function properly.

This driver is only compatible with DC brushless motors featuring Hall sensors and an electrical angle of 120 degrees.

Newly upgraded BLDC wide voltage 6-60V, high-power 400W DC three-phase brushless Hall-sensor controller. Supports PLC 0-5V analog control.

Supports PWM control with amplitude 2.5-5V.

Special Notes for External Signal Input:

1. When connecting PWM signal input via the main board's P and G ports (set the on-board potentiometer to minimum and short-circuit the board's shorting terminal as shown in the diagram above), the amplitude should be 2.5-5V with a frequency of 50Hz-20kHz.

2. For external 0-5V analog input, connect via the two terminal ports on the main board (set the on-board potentiometer to minimum; wiring shown in dashed lines in the diagram above).

3. For external potentiometer speed control, connect to the corresponding three terminal ports on the main board (set the on-board potentiometer to minimum; wiring shown with potentiometer in the diagram above).

4. Forward/reverse and stop are controlled via a switch grounded to 0V (low-level active). Alternatively, an external MCU can provide a low-level signal. Braking is controlled via a switch connected to 5V (high-level active). All terminals in the front row carry low-voltage signals directly input to the MCU controller. Avoid contact with high-voltage or high-current sources.

Interface Description:

1. MA MB MC Phase line outputs connect to the motor

2. 5V GND: On-board 5V power supply (can supply external devices, current ≤50mA)

3. VCC GND: Main power supply (external DC power source)

4. SC: Speed pulse signal output (interface provided only, no technical support)

5. DIR: Direction control interface (low-active, can connect external switch to ground)

6. STOP: Stop control interface (active low; can be connected to an external switch via ground)

7. BRAKE: Brake control interface (active high; can be connected to a 5V external switch)

8. Speed Control: Speed signal input (on-board potentiometer speed control; also supports external 0-5V analog or PWM dual-signal input speed control)

9. Ha Hb Hc +5V GND Hall Signal Power Input Interface. Motors with Hall sensors typically have corresponding 5 wires.

Surface Mount Technology (SMT) for upgraded stable performance. Includes forward/reverse, stop, and brake functions.

Debugging Instructions: Please read and understand these instructions before powering on the unit. This is extremely important!!!

Upon receiving the driver board, first verify that its interfaces match those of your brushless motor.

1. Brushless motors typically have a 5-pin Hall sensor ribbon cable or connector. Two pins are Hall sensor power supply lines, and three are Hall sensor signal lines. Distinguish them carefully, especially the Hall sensor power supply lines (usually red and black wires, though this may vary; if unsure, contact the motor manufacturer). Do not mix them up. The three Hall sensor signal lines are typically labeled a, b, c. The driver board has corresponding ports labeled ha, Hb, Hc, or similar characters. Connect them correctly.

2. The motor has three thicker phase wires. The driver board also has three phase terminals labeled MA, MB, and MC or similar characters. Connect them accordingly. Only after confirming all connections are correct should the main power be applied for normal operation. (If the motor still fails to operate normally after correctly connecting all terminals as labeled, it may be due to non-standard labeling by the manufacturer or other reasons. Proceed to troubleshoot per step 3: “Unclear Terminal Definitions” below.)

3. If the motor phase wires and Hall sensor wires are unclear, connect any three motor phase wires to any three phase terminals on the driver board. Similarly, connect any three Hall sensor signal wires to any three Hall terminals on the driver board (but you MUST identify and correctly connect the two Hall sensor power wires—this is critical!! !). Then, during the first power-up, debug using low voltage and low current (if possible, use a constant-current power supply set to 7-12V and 1-2A). Subsequently, randomly swap the order of the three Hall signal wires (swap any two of the three motor Hall signal wires with any two of the driver's Hall signal interfaces; test after each swap) until the motor runs smoothly after power-up, indicating correct wiring. There are 6 wiring combinations; refer to the diagram below.

Motor Phase Wires and Hall Sensor Signal Wires Truth Table

MA MB MC Motor phase wires can be connected arbitrarily first and left unchanged; only adjust the Hall sensor signal wires.

Corresponding Hall sensor phase sequence wiring:

1 ha hb hc

2 hc ha hb

3 hb hc ha

4 ha hc hb

5 hb ha hc

6 hc hb ha

The above outlines six wiring combinations. Combination 1 is correct. With combinations 2 and 3, the motor may rotate in one direction but not the other. The remaining three combinations will prevent motor rotation entirely.

4. When wiring is incorrect, avoid testing with high current or voltage, as this risks damaging the driver board. If the three Hall sensor signal wires are swapped and correctly matched, the motor will operate with silky smoothness upon power-up, featuring stable low-speed startup and high torque. If the Hall signal wires are not correctly sequenced, typical symptoms include:

1. No response upon power-up, or only a brief jerk without normal rotation.

2. Slight vibration and difficult startup, sometimes requiring manual assistance to initiate rotation.

3. The motor may rotate in one direction but not the other, sometimes accompanied by a slight buzzing noise.

4. The motor exhibits significant startup vibration, lacks power, produces a buzzing noise, draws high current, and causes the power transistor to overheat noticeably.

User-friendly design: Terminal block connectors, standard heat sink, integrated speed control potentiometer on the board. Plug and play upon arrival—saving time and effort.

Mainboard Specifications:

Product Name: 400W Brushless DC Motor Driver with Hall Sensor

Model: ZS-X11H V1

Operating Voltage: 6-60V

Max Current: Rated 16A, Peak 20A

Max Power: 400W

Overcurrent Protection: Yes

Dimensions: L63mm × W45mm × H31mm

Weight: Approx. 77g

Important Notes:

1. The power supply circuit on the mainboard does not include a fuse. It is recommended to add one externally. Reversing the power supply polarity may cause permanent damage to some chips on the board (even brief exposure to high current for a few seconds is unacceptable).

2. The motor output terminals feature overcurrent protection during normal operation. Due to the module's high power and current ratings, never manually short-circuit the module when it is not operating normally. Short-circuiting may cause circuit burnout or component failure. For initial wiring and testing, use low current and low voltage first. Only after confirming functionality should you apply high current and high voltage. As this is a bare board module, ensure wire ends are insulated. Never allow high voltage to contact board components.

3. Do not connect motors with voltages, currents, or power ratings that are significantly mismatched or vastly different from the driver module's specifications to avoid unexpected damage.

Product List:

1X Module

1X Cable

GXIC0102-001:

Product Highlights:

1. Constructed with premium materials for guaranteed quality

2. Stable performance with maximum power up to 400W and extended lifespan

3. Suitable for automotive, home appliances, industrial equipment, and DIY enthusiasts.

4. Hall-effect sensor-equipped wide-voltage brushless driver board supporting DC 6-60V input, brake functionality, and 0-5V analog speed control.

5. Features forward/reverse control with PWM duty cycle speed regulation.

Module Description:

This is a BLDC wide-voltage DC 6-60V, high-power 400W three-phase DC brushless Hall-effect motor controller. It features newly added PLC, 0-5V analog speed control and braking functions, forward/reverse control, and PWM duty cycle speed regulation. Suitable for DC brushless Hall-effect motors with a 120-degree electrical angle.

Product Specifications:

Model: ZS-X11H

Operating Voltage: 6V-60V

Load Capacity: 15A

Overcurrent Protection: Yes

Maximum Power: 400W

Operating Temperature Range: -40°C to 85°C

Operating Mode: Open-loop

Important Notes:

1. The mainboard's power supply circuit lacks a fuse. We recommend adding one externally. Reversing the power supply polarity will cause permanent damage to some chips on the board (Even for 2 seconds)

2. The motor output has overcurrent protection during normal operation. Due to the module's high power and current, do not manually short-circuit it when not functioning properly. Short-circuiting may cause circuit burning or tube explosion. For initial wiring and testing, use low current and low voltage first. Only after confirming operation is OK, apply high current and high voltage. As this is a bare board module, ensure wiring terminals are insulated during sale. Strictly prevent high voltage from contacting board components.

3. Do not connect motors with voltage, current, or power ratings significantly mismatched or vastly different from the driver module specifications to prevent damage.

4. Thoroughly inspect wiring before powering on. Reverse polarity or incorrect Hall sensor wiring may cause instantaneous high currents that could burn out the driver board.

5. If the motor fails to start normally or experiences difficulty starting (sometimes requiring manual rotation to initiate), wiring phase errors may be the cause. Immediately disconnect power; otherwise, the driver may be instantly damaged.

Shipping List:

Module x1

5-pin cable x1

Options

• Color: Single Capacitance, Dual capacitance

Frequently Asked Questions

Q: What is the DC 6-60V 400W BLDC Three Phase Brushless Motor Controller?

A: The DC 6-60V 400W BLDC Three Phase Brushless Motor Controller is a quality decor pick. It requires motors with Hall sensors to function properly.

Q: What is the DC 6-60V 400W BLDC Three Phase Brushless Motor Controller made of?

A: The DC 6-60V 400W BLDC Three Phase Brushless Motor Controller is made from Plastic Semi-finishedproduct, measuring L63mm.

Q: Why choose the DC 6-60V 400W BLDC Three Phase Brushless Motor Controller?

A: The DC 6-60V 400W BLDC Three Phase Brushless Motor Controller stands out in our decor range — This driver is only compatible with DC brushless motors featuring Hall sensors and an electrical angle of 120 degrees.